Portfolio

HI, I'M ADVAIT CHORDIA

Mechanical Engineer

Mechanical Engineering student at UIUC with a passion for design, analysis, and manufacturing. Experienced in CAD, FEA, and rapid prototyping with a strong background in automotive and composites.

01.Education

Academic background and foundational engineering knowledge base.

University of Illinois Urbana Champaign

Bachelor of Science in Engineering Mechanics
Minors in Materials Science and Architecture
Champaign, ILExpected May 2027GPA: 3.86/4.0

02.Experience

Mechanical Engineering Intern

FORCE MOTORS LTD.
Jun 2025 – Aug 2025
  • Developed a Python-based mechanical guideline to define critical component geometry for a new 8-web crankshaft prototype with an increased peak firing pressure, reducing simulation iterations by an estimated 20-25%.
  • Transformed 10+ 2D legacy powertrain component drawings into 3D models using CATIA V5 for the CAD data migration process using GD&T methods.
  • Formulated an Excel-based tool to calculate optimal counterweight COG placement using polar moment of inertia, reducing static and dynamic crankshaft imbalance by >90%.

Mechanical Engineering Intern

GALA PRECISION LTD.
Jun 2024 – Aug 2024
  • Conducted FEA simulations using Ansys Static Structural and modal analysis on coil spring designs to compare open vs. closed coil configurations, providing data-backed recommendations to the client.
  • Optimized the conveyor systems by introducing angled brackets in a Kaizen-based initiative, reducing part loss from spring spillage during the stress-relieving stage by 90%, saving 15 minutes of labor, daily.
  • Demonstrated a 20% difference in compressive force and a 12% variation in displacement under load, highlighting reduced stress concentrations in closed spring designs.
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03.Projects

ILLINI ELECTRIC MOTORSPORT | FSAE

ILLINI ELECTRIC MOTORSPORT | FSAE

Front Wing Structures Lead | Aug 2024 – Present

  • Headed product development of an 8-element carbon fiber front wing using Ansys ACP and Mechanical to define ply schedules, limiting deflection to 0.125" while minimizing mass.
  • Engineered carbon-fiber struts in PTC Creo, validated via Ansys Static Structural to withstand 1,533 N of downforce, achieving a 42% weight reduction compared to legacy aluminum designs.
  • Fabricated a complete 21-element aero package, executing 100+ hours of precision pre-preg carbon fiber layup to ensure high-fidelity surface finish.

COMPOSITES ADDITIVE MANUFACTURING LAB

Undergraduate Researcher | Jan 2025 – June 2025

  • Conducted standardized tensile and shear testing on CF3D® composites using Instron systems to evaluate performance, establishing a UTS of 1395 MPa and shear strength of 66.59 MPa.
  • Incorporated novel test coupon geometries using SolidWorks to overcome additive manufacturing constraints (minimum tow length), improving test reliability and minimizing material waste through prototype testing.
  • Authored a technical paper summarizing tensile and shear characteristics, presented findings to a panel of 3 professors.

More Coming Soon

Check back later for updates

04.Skills

Technical Skills

PTC Creo/Pro EngineerSiemens NXSolidWorksCATIA V5AutoCADFusion360Ansys MechanicalAbaqusMATLABPython

Relevant Courses

  • Engineering Materials
  • Mech. Design Optimization
  • Design for Manufacturing
  • Statics
  • Dynamics
  • Mechanics & Thermodynamics

Certifications

  • CNC
  • UTM
  • Power tools
  • Waterjet

Let's Build Something Great

I'm currently looking for new opportunities in mechanical design and analysis. Whether you have a question about my work or want to discuss a project, my inbox is open.